At present, China is the largest manufacturing country in the world, but in the actual operation of enterprises, facing the doubling of the cost of human resources, management, warehousing, logistics and other links, the majority of enterprises for the transformation and upgrading of the demand is quite urgent.Industrial conveniently and union, its essence is the machines, raw materials, control systems, information systems, network interconnection between products and people as the foundation, through the industrial data exchange of full depth perception, real-time transmission, quick computing and advanced modeling analysis, intelligent control, operation optimization and production organization change.
Most of the current domestic manufacturing is between 2.0 and 4.0, only a handful of big enterprise has realized the conversion of 5.0 which on the one hand, in addition to the enterprise itself with all aspects of advantage, there is also another reason is that they catch the good opportunity, such as in the city has been in millet technology has been formally put into production fully automatic production line - "black lamp factory".The so-called "black light factory" can realize the whole production management process, mechanical processing process, packaging, storage and transportation process of the whole factory automatic unmanned black light production, so as to realize the conversion of industrial material connection relatively early.

Ii. How to transform traditional industries

Therefore, if small and medium-sized enterprises also want to realize industrial iot mode in the production and manufacturing process, they need to make evaluation and decision based on the actual situation of the enterprise:

1. Go with the flow

According to the development form of the company, if the production capacity and good quality rate of the enterprise are less due to outdated production mode, which directly affects the profit space of the enterprise, it shall be transformed one by one according to the actual situation of the company, starting from the most urgent and critical links, and upgrading one by one.

2. Rise to fame

If the existing manufacturing cannot reflect on a business trip in alienation, advantage is not obvious, unable to break through the bottlenecks and barriers in front of him, you can completely break the routine, do a disruptive innovation: directly upgraded to industrial union mode, make enterprise become the leaders of the industry, linear improve enterprise core competitiveness in the industry;

3. Grow

What if the whole production and manufacturing process in the workshop of the enterprise is already broken and miserable, so customers stay away from it, and the enterprise wants to upgrade, but suffers from capital shortage and cannot realize its own upgrade?Let's outsource the core production process to enterprises with industrial iot standards. With minimal capital investment, we can achieve a big change in product manufacturing technology.

Iii. Practical application scenarios of Industry 5.0

Having said all of the above, we are still a little confused about what would happen if the enterprise realized the conversion of IDV (Industry 5.0) and the current semi-automatic manufacturing?To better understand the concept of Industry 5.0 (Industrial Iot), let's start with a realistic scenario and imagine a factory operation scenario in the industry 5.0 era.

Such as hardware development we link the "PCB manufacturing to achieve" workers "increase efficiency, improve quality, shorten delivery", and let all the products can achieve the goal of "whole life" cycle back, so as to improve enterprise core competitiveness, so in league after upgraded to industrial production manufacturing will be how?

First of all, let's have a look at the manufacturing process of double-sided nickel metal plate PCB:

Blanking edge → drilling → thickening of copper → outer graphics → nickel plating, gold film etching → secondary drilling → inspection → silk-screen blocking welding (oil injection) → silk-screen characters → appearance processing → testing → quality inspection → packaging and shipping.

As the league intelligent production equipment to all things, in the process of sensor nodes will be cut into various demand, through the sensor to transmit the data to the data collection terminal, then use the gateway for al content platform interface docking, namely just in order to one-time order information and production information input after platform system, al content platform system, according to the characteristics of the order is generated only barcode, the device automatically according to the al content platform the survival of the barcode information to adjust production parameters, and can be accessed by various machinery and equipment process between MES can dialogue with each other,For example, when the board production in the upper process is about to end, it can be transmitted to the next process through the coupling platform system, and the equipment in the next process will adjust the production parameters in advance to save the production time.

In the process of production, if the products are defective or the mechanical equipment cannot operate normally due to other reasons such as machines or raw materials, the production equipment will automatically stop operation and give an alarm feedback to the coupling platform system, so as to effectively avoid the waste of raw materials and the control of defective rate.

In addition, the production time and production results of each equipment will be automatically and synchronously introduced into the coupler platform system. The system will summarize and analyze the data to find out the best production parameters and production efficiency, accurately judge the production status of equipment, even predict equipment failure, prompt preventive maintenance, etc., so as to extend the service life of equipment.

The workshop has almost no production personnel and data input personnel.Direct one-button operation of the background system, one-step "whole life" manufacturing process of the product, multi-dimensional complete presentation of big data, the enterprise still need to worry about workshop personnel, high cost?Will there still be primitive low labor efficiency and poor quality control?All these problems will disappear.

Iv. Classification of future industrial iot industries

By the industrial union application scenario, we can see the future industrial areas will be 5.0 by iot solutions company: the top design, the transformation for manufacturing companies to provide intelligent factory path diagram, software and hardware integration implementation, make traditional intelligent factories, factory transformation is smart factory or make a new factory was born.

V. About Anfu Alliance

However with other service type single solution to companies, Ann suits best for companies not only provide the hardware and software integration, one-stop solution services, but also have its completely independent from the research of the cloud, embedded software, and an open hardware platform, tools, terminal (module) of three most of the Internet of things platform, applying Ann suits best league platform can help enterprises to realize quickly build iot systems and products, can meet the technology is stable and the mass production product cost is the priority to the development of open source of intellectual property and technology sharing, privatization operations of the business, etc.